
How to Fix Orange Flame on Gas Furnace
A Step-by-Step Guide to Restoring Your Furnace's Efficiency
If you're experiencing an orange flame on your gas furnace, it’s crucial to address the issue promptly. An orange flame typically indicates incomplete combustion, which can lead to inefficiency and safety hazards. This guide will walk you through the steps to diagnose and fix the problem, ensuring your furnace operates safely and efficiently. To fix the orange flame on your gas furnace, you will need to follow a systematic approach. Begin by checking the air intake and ensuring that the furnace is receiving sufficient airflow. Next, inspect the burner assembly for dirt or debris that may be obstructing the flame. If the issue persists, you may need to adjust the air-to-gas ratio or replace the burner altogether. Below, we provide detailed steps and tips to help you through the process.
Understanding the Orange Flame
An orange flame in your gas furnace can be a sign of several issues, primarily related to combustion. It often indicates that the furnace is burning gas inefficiently, which can lead to increased carbon monoxide production. Here are some potential causes:
- Dirty burners
- Improper air-to-gas ratio
- Blocked air intake
- Faulty thermocouple
Step-by-Step Guide to Fixing the Orange Flame
Follow these steps to diagnose and fix the orange flame issue:
- Gather Required Tools and Materials:
- Screwdriver set
- Vacuum cleaner with a brush attachment
- Replacement parts (if necessary)
- Safety goggles and gloves
- Turn Off the Furnace: Ensure the furnace is completely off and cool before beginning any work.
- Inspect the Air Intake:
Check for any obstructions in the air intake vents. Clear any debris or blockages that may restrict airflow.
- Clean the Burners:
Use a vacuum cleaner with a brush attachment to clean the burners. Remove any dirt or soot that may be affecting combustion.
- Check the Air-to-Gas Ratio:
Adjust the air shutter on the burner to ensure the proper air-to-gas ratio. A technician can help with this if you're unsure.
- Inspect the Thermocouple:
If the flame remains orange, check the thermocouple for faults. Replace it if necessary.
- Test the Furnace:
Turn the furnace back on and observe the flame. It should return to a blue color if the issue is resolved.
Safety Notes
Always prioritize safety when working on your gas furnace. If you are unsure about any step, consult a professional technician.
Troubleshooting Tips
If you continue to see an orange flame after following the above steps, consider the following troubleshooting tips:
- Ensure that the gas supply is adequate and not restricted.
- Check for any leaks in the gas line.
- Inspect the furnace filter and replace it if it’s dirty.
Quick Facts
Quick Facts
Pros and Cons of DIY Fixes
Pros | Cons |
---|---|
Cost-effective | Risk of improper repairs |
Immediate results | Safety hazards if not done correctly |
Key Takeaways
- Orange flames indicate incomplete combustion.
- Regular maintenance can prevent orange flames.
- Always ensure proper airflow to the furnace.
- Consult a professional if unsure about repairs.

Jaden Bohman is a researcher led writer and editor focused on productivity, technology, and evidence based workflows. Jaden blends academic rigor with real world testing to deliver clear, actionable advice readers can trust.
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